FMPJJ---FENGMI Spraying Machine for leather
PJQ—B---FENGMI Spraying Machine computer
Manual
ChangZhou Fengmi Electronic Equipment Plant
Add:NO.118-68,Xinchang Road,Xinzha Town,Changzhou,Jiangsu Province
TEL: 0519-86969973
Fax: 0519-88220315
Mobile Phone : 13906117624
Net Add:www.czfm.com
Email:fm@czfm.com
Advise to users : Thanks to use our company’s machines! To enable you to better grasp the machine performance, please read the manual carefully ,before you use the machine !
Notices:
1.The configuration and technical parameters just for basic operation not for all kinds of machines .The machine configuration based on our contract !
2. Plant configuration and technology will change according to customer needs. If the products different from the manual, to the final product as the standard.
Security Warning : When the Spraying Machine is working , the operator prohibited to checking in to the spraying room by head , Otherwise, most likely to cause significant physical security incidents, and even life-threatening!
Preface
FMPJJ-FengMi Spraying Machine Collection Fengmi high control technology and hardware manufacturing advantage. Products based on high-end customers at home and abroad.
Product Configuration
GUNS: Italian Import for usual, can choose A10,All guns from Germany
PUMP: Italian Import for usual, can choose Taiwan or Germany’s pump
Spray Charmber: Interior usual is 1.5mm stainless, exterior is 1.5-2.0mm cold plate , 3mm hot plate overall column, stainless water cycle retaining plate , High-strength steel windows,1.5mm cold plate punching roof , Channel turntable Holder. Can choose stainless exterior or stainless whole machine .
Dust: Three 2-3mm hot plate box , two spray ,two water curtain , one filter,dedicated recycling sewage pump , Vertical dust blower. Can choose stainless exterior or stainless whole machine .
Wash Lines : Single line for usual ,single brush high washing machine . Can choose double lines and stainless wash line slot ;
Drying : Steam heating for usual, with filter hot wind sustainable cycle. Can choose heat with infrared or oil .
Insulation Plate : 50mm environmentally friendly insulation board.
Solenoid : Routine use of German imports ,can choose Taiwan or Italy ;
Axis : Imitation Italian technology double Seal built-in automation axis for usual. Can choose two spraying ways .
Slip Ring : 10 rings for usual , with turntable track ,can choose two ways .
Computer : The 8th computer of Fengmi , can use 2-24 guns and two ways .
Master Chip : Imports from American .
Others: Control of electric parts and motors from China .
Products Advantages:
Use turntable with no interstitial technology : This technology can adjustment the displacement with auto , improve the accuracy of spraying
High-density optical scanning technology : The usual scanning density is 4 cm , FengMi use 2.5 cm ,average saving can reach 10%-15%.
Leather Measuring Function : The measuring accuracy can reach leather measuring machine .
Environmentally friendly insulation board: Up the thermal efficiency to 5%-10% .
Software technology development can unlimited upgrades.
Technology Parameter
Working width : Usual 1800mm; 2200mm; 2600mm; 3000mm; 3400mm
(PS: Special specifications can be customized )
Machine Length : 22m-23m for usual
GUNS : 4-24 handles ,Specific according to customer needs
The high from Conveyor Line to land : 900mm-950mm for usual (Specific according to customer needs)
Transmission speed (Stepless) : 0m/min—20m/min
Transmission lines Density:2cm/root—2.5cm/root
Guns Rotation speed (Stepless): 0r/min—30r/min
Air compressed : Pressure 0.5Mpa-0.7Mpa
Air volume 1.5m³/min
Enter the compressed air path: φ20min
Serous compressed in case : 0Mpa-0.3Mpa
Whole machine power: 17-22kw
Oven : 5 * 2m for usual
Steam Compressed : 0.2Mpa-0.4Mpa
Oven temperature : 70-95℃
Input heat pipe diameter: φ40min for usual
Environmental purification : Water Ring Type
Whole machine Weight : 6T-10T
Spraying choose for leather
(1)Whole spraying
(2)Front spraying and after spraying
(3)Single gun or double guns
(4)Point spraying time set
(5)Auto guns washing control
(6)Front and behind , left and right extension for leather edge
(7)Guns correction
(8) Detection fault for auto
(9)Measuring auto
(10)Leather shape show on monitor
Machine Installation :
Installation follow the technicians of Fengmi , about 7-10days to finish the work .
Ready to Installation
Before installation , users need to get ready :
1. Compressed air source (Reference to Technical Specifications)
2. Steam Gas, power, water (Reference to Technical Specifications)
3. The duct except dust blower , should installation by users.
4. The water tubes installation by users.
USE Description
1. Operational Readiness
Check the transfer: the need to be adjusted to work to the best speed;
Check the spray chamber: Focus on the transmission speed and spray turntable effects of the best match;
Spray room environment: to ensure that there is sufficient water cycle, water and normal operation;
The transfer efficiency spray gun: (require an experienced master operation)
Check Drying: At 30 minutes before the boot to open sources of heat;
Check the cold wind: as the business process may be spraying. Generally normal open state;
Check washing line: washing line pool water clean, washing-line device normal operation.
Check electrical appliances: no fault state
Check Safety: rotating spray room spray in the working state room windows should be closed, or open the windows on both sides of spray chamber. Strictly prohibited in the spray head probe into the central room.
(Warning: shotcrete machine machine operations must run on all these sites became operational in normal circumstances, or is likely to cause significant quality-related accidents!)
Handling Precautions
Spraying Precautions:
① Gun away from the transmission-line Distance: the distance between the factory will be regular distance, the actual operation by the
Customer factory leather craftsmen leather craft based on the enterprises to adjust requirements
② Slurry filling of the pressure: conventional storage grouting fluid pressure in the range of 0-3 bar, the requirement
Thick coating, it can put pressure transferred to a larger.
③ the remaining slurry disposal: Each completed its work schedule to be let go the remaining slurry to 40 ℃ warm water instead of slurry spraying continued for 20 minutes (set your computer to clean state), wash, slurry pipeline and the spray gun.
④ spray room environment clean: spray chamber of the circulating water should be replaced once per flight per week, cleaning .A spray room, spray room should not open the windows in general, so as not to affect the ventilation effect, but if the pumping power is too large (if spray a small hides), have a choice to open the windows can adjust the size of the pumping power.
⑤ adjust the size of spray volume: spray gun to achieve the cover knob, clockwise pulp decreased, Counter-clockwise increases the amount of pulp
⑥ slurry atomization fan adjustment: adjustment gun at the bottom and side cover knob to achieve.
Dust Units Note:
① spray chamber to start the same time, dust to simultaneously start. At this point, the door should be open, Sheung Shui, dust to dust body water spray to prevent dirt, dust removal machines, burning and polluting the environment.
② After the cessation of shotcrete, dust motor should continue to work for 30 minutes after the stop, to ensure clear indoor residual spraying slurry.
③ easy to keep dirt, dust removal device, must be cleared once a day. Hairdryer method is to open the door to eradicate the dirt.
Washing line maintenance: wash trough of water should be replaced once a day, money-laundering brush cleaned once a week (available 40 ℃ warm water washing). In addition, depending on the slurry, and some need warm water line, you can join the steam pipes in the wash trough.
Measure of the standard washing line is clean is: to see whether the thicker lines are washed, if not thicker washing line that is normal.
Oven temperature control: oven temperature control is driven by the temperature sensor switch steam valve achieved. The user to set the required temperature on the thermometer can be automatic thermostat.
Lubrication: bearings parts of each machine, reducer should be once a week, plus oil.
2. The operation of the computer
① various parts of computer
Figure 1
(Figure 1)Description: Computer box in the back: behind the five outlets, namely, the power input, optical input, transmit sync A signal input, turntable sync B signal input and output gun, and another two-line output: Lighting power supply and transmission of Stop when the spray gun self-locking connection.
Figure 2
(Figure 2) Note: In normal use the computer screen.
Transmission: that the current and the transmission speed (Note: Displays the number of speed close to the switch point of the number of signal acquisition and parameter D of the settings. (See parameter description);
Rotation: that the speed of current dial;
Full spray: machine gun in full working condition, in this feature, first make shotcreting .The odd and even number feature is turned on;
Pre-spray: spraying button press before lights lit the former spray, when just in front of spray gun leather (Figure 3a)
After spraying: spray button to press after the indicator light after spraying, then spray gun only in the back skin.(Figure 3b)
(图三a):前喷图
(Figure 3a):Pre-spray PIC
(图三b):后喷图
(Figure 3b):After spraying PIC
ODD: According to the singular key to odd-numbered light lit, when gun 1.3.5. The gun every odd job.
Nos: According to two the number of keys, the double the number of lights lit, which is every gun .. 2.4.6 the number of pairs of .Gun industry.
Point spray: spray button press point to point spray indicator light, in the set point when the spray gun time Switches Parameters, then it will emit fancy leather;
Wash Gun: According to wash gun key: to wash gun indicator light on the gun into the wash process
Before and after the increase: According to Mode Select button to align the arrows before and after the increase, according to set key to modify the parameters, you can .In order to spray on skin before and after the expansion of Canadian gun operation (Figure 4 a)
Left and Right increase: Press mode select button to align the arrows around Canada, by setting key to modify the parameters, you can
Sprayed on the skin so as to extend the Canadian gun operation ( Figure 4 b)
(Figure 4a)
(Figure 4b)
Center: for the spray gun offset settings, sub-A group and B group, the alignment arrows A or B, Modify the parameters of the spray gun can just spray on skin;
Area: display the number of skin spray
(Special Note: the area is cleared, the alignment area of the arrow, press Stop / spray button for more than three seconds on the zero; area of a standard board Correction: According to set the plus or minus, with standard board alignment can)
② The keyboard functions:
Debug keys: Click here to enter debug state, debugging lamp lit,
Sync B: said rotary switch close to the working status
Sync A: close to the switch that sent the work of the state
1-16 first row of figures: 16 guns, respectively,
the working state. Indicator light will be lit at work
Parameters key: Click here to enter
the parameter setting
Storage key: parameter setting is
completed to save
Set the key: parameter settings to
increase or decrease
Mode selection key: to move the cursor
up and down arrows
Before spraying and after spraying, single number,
double the number of points, spray,
Washing gun, spray the
whole key operations: (see Figure 2 below),
Control panel 1-16 digit keys: You can individually
control the corresponding spray gun)
This feature can be used to clean or debugging a single gun
Optical scan self-test failures: 16 keys
③ parameter setting interface description
According to parameters of key, the screen is set to enter the following states:
Code |
Parameters |
Function |
A |
021 |
Set-ray scanning to the distance from the front wheel |
B |
043 |
Set dial back-end location tracking |
C |
000 |
Not work |
D |
050 |
Set to send the incremental sampling |
E |
210 |
Wheel radius |
F |
128 |
Set phototube number(2.5 cm for each) |
G |
074 000 |
Set tone round, after the three-digit adjusted to zero for the correct (limited to between 50-85) |
H |
001 |
Phototube about adjustment (from the installer when debugging use) |
Note: The above setting is usually in the new machine (or computer) must be first used before the operation, set up is completed, the computer will automatically remember. The next boot without the need for repeat settings.
④ self Interface Description
If machine to run exception, may use this feature to quickly check for problems. Press 16 key to enter the self-test ,Interface (Press any key to return to the main interface).
Note: The above diagram each box represents a scan point, when the scanning point is working properly and no objects blocking the scanning point of light when the box is hollow.
Note: When an object is scanned point is damaged or blocked, when the scanning point light box is solid.
⑤ computer operation note
To keep the keyboard clean: tanneries shotcrete machine operatives will often operate with gloves or with oil paint stick to leather on the keyboard, resulting in ambiguous keyboards.
Do not arbitrarily change the settings: Unless you are sure to learn how to set up and vice versa should not arbitrarily adjust the settings, leading to equipment failure or inability to run;
Optical scan should always clean: optical scan, if dirty, covered with dust will affect the sensitivity of the computer;
Cleaning spray room, beware of the water spills in the optical-scan;
⑥ Computer Installation Notes
If you're just Fengmi users, your computer should be installed Note:
Optical scanning Do not pay too close to the spray chamber: the ideal distance of 80cm or more. Spray too close to the pulp chamber is very likely to spill light on the board or the scan, leading to mechanical failures.
Computers and optical scanning as far as possible away from the converter: the impact of the computer inverter is fatal. Swept the computer using strong anti-interference and shielding the circuit, but the proximity transducer over the computer's influence always present.
The correct use of inverter: Inverter's non-standard wiring and use of the interference will increase the frequency converter, experienced electrical engineers can rule out this point.
Usual Troubleshooting
Failure |
Reason and exclusion program |
Indiscriminate spraying |
Optical Scan been cover; Inverter interference; Setting error; turntable switch error |
monitor too dark |
Change the monitor |
Do not spraying |
Sensors error |
Just one gun work |
Cable has been Disturb |
Some guns does not stop spraying |
Transistor broken , Flat wire loose |
Sometimes do not spraying |
Flat wire loose |
Sometimes indiscriminate spraying |
Lighting too dark; Parameter setting error |
Transmission synchronization’s light keep turn on |
Proximity Switches Bad |
Sometimes can not spraying on to the leather |
Proximity Switches Bad |
Bead on spraying room’s top |
Dust box filter plugging |
Leakage |
Add water too fast, too overflow outlet |
Oven’s temperature Non-compliance |
Less than the amount of steam; thermometer failure |
Washing lines dirty |
Change brush |
Domestic service:
Changzhou Fengmi Electronic Equipment Plant
ADD:No.118-68,XinchangRoad,XinzhaTown,Changzhou,Jiangsu Province
TEL:0519-86969973 13906113842
PS: Picture of walking line
Oven
Spraying Room
Fengmi NO.09-07-25
Contact: Tingting Lu International Line:+86 13915075937
Phone: 13912315697
Tel: 0519-86969973
Email: 329881141@qq.com
Add: 118-68 Xinchang Road, Xinzha Town, Changzhou , Jiangsu, China.