Pretanning (Beamhouse operations)
The preserved raw hides regain their normal water contents. Dirt, manure, blood, preservatives (sodium-chloride, bactericides) etc. are removed.Detailed Tannery process by FENGMI
Fleshing and trimming:
Extraneous tissue is removed. Unhairing is done by chemical dissolution of the hair and epidermis with an alkaline medium of sulphide and lime. When after skinning at the slaughterhouse, the hide appears to contain excessive meat, fleshing usually precedes unhairing and liming.
The unhaired, fleshed and alkaline hides are neutralised (deliming) with acid ammonium salts and treated with enzymes, similar to those found in the digestive system, to remove hair remnants and to degrade proteins. During this process hair roots and pigments are removed. The hides become somewhat softer by this enzyme treatment.
Pickling increases the acidity of the hide to a pH of 3, enabling chromium tannins to enter the hide. Salts are added to prevent the hide from swelling. For preservation purposes, 0.03 - 2 weight percent of fungicides and bactericides are applied.
There are two possible processes:
1: Chrome tanning:
After pickling, when the pH is low, chromium salts (Cr3+) are added. To fixate the chromium, the pH is slowly increased through addition of a base. The process of chromium tanning is based on the cross-linkage of chromium ions with free carboxyl groups in the collagen. It makes the hide resistant to bacteria and high temperature. The chromium-tanned hide contains about 2-3 dry weight percent of Cr3+. Wetblue, i.e. the raw hide after the chrome-tanning process, has about 40 percent of dry matter.
2: Vegetable tanning:
Vegetable tanning is usually accomplished in a series of vats (first the rocker-section vats in which the liquor is agitated and second the lay-away vats without agitation) with increasing concentrations of tanning liquor. Vegetable tannins are polyphenolic compounds of two types: hydrolysable tannins (i.e. chestnut and myrobalan) which are derivatives of pyrogallols and condensed tannins (i.e. hemlock and wattle) which are derivatives from catechol. Vegetable tanning probably results from hydrogen bonding of the tanning phenolic groups to the peptide bonds of the protein chains. In some cases as much as 50% by weight of tannin is incorporated into the hide (Ockermann and Hansen, 1988).
Chromium tanned hides are often retanned - during which process the desirable properties of more than one tanning agent are combined - and treated with dye and fat to obtain the proper filling, smoothness and colour. Before actual drying is allowed to take place, the surplus water is removed to make the hides suitable for splitting and shaving. Splitting and shaving is done to obtain the desired thickness of the hide. The most common way of drying is vacuum drying. Cooling water used in this process is usually circulated and is not contaminated.
The crust that results after retanning and drying, is subjected to a number of finishing operations. The purpose of these operations is to make the hide softer and to mask small mistakes. The hide is treated with an organic solvent or water based dye and varnish. The finished end product has between 66 and 85 weight percent of dry matter.
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